Spare Parts and consumables are available for all generations of Thermatool and Alpha equipment, Solid State Welders, Flying Cutoffs, and induction heating products. Additionally, repair program capabilities are in place for many items such as HF modules, control boards, transformers, and diesets. Please note that we have ceased the support of Vacuum tube welders, however we can advise you on the transition to Solid State to ensure the best outcome for your productivity. For more information, please reach out to our Spare Parts department at +44 (0) 1256 335 533 or download our Aftermarket Brochure to read at your leisure.
Alpha Shear Blades
Inductotherm Heating & Welding can supply both Vertical and Horizontal blades to precision cut tube of varying diameter, wall thickness, material composition and Rockwell hardness. Our engineers utilise the latest solid edge modelling techniques to generate blade profiles which have the optimum blade geometry designed into them for a specific cutting application. Blade life and cut quality can also be optimised where blades undergo special heat treatment and/or surface coating. Please contact us for assistance on specific tube cutting requirements.
Alpha Shear Jaw Sets
Alpha jaw sets are available for the cutting of tube with diameters ranging from 10mm to 127mm. They are precision manufactured from highest quality tool steel. Their function is to accurately clamp the tube in the dieset during the high speed cutting process. In addition to providing 50% of the effective cutting surface, they also ensure that correct clearance is maintained between the jaws and the vertical blade, thus enabling the optimum cut (shear) quality to be achieved. Alpha jaws undergo complex heat treatment to ensure high wear resistance. Jaw sets can be produced to enable precision cutting of round, square and rectangular tube.
Dieset Rebuild Programme
The Thermatool Dieset Rebuild Programme is intended to provide our cut-off machine users with a preventative maintenance system for their diesets. By proactively replacing warn components, the dieset life is extended while avoiding component failure during operation and maximising mill time.
Inductotherm Heating & Welding use precision measuring equipment and precision surface table to insure the dieset is reassembled per original Thermatool specifications
Modern tube mills that operate at higher line speeds have created demand for impeders that deliver superior performance. Such enhanced performance can only be achieved by using the very best ferrites available. A growing number of tube and pipe producers worldwide choose Thermatool ferrites in order to optimise the performance of their mills. Inductotherm Heating & Welding offers four different types of ferrites which can be cut to length, if required. Contact us today to learn more!
Thermatool Induction Coils
Inductotherm Heating & Welding offers a comprehensive range of induction coils, designed specifically for use with Thermatool solid-state HF induction welders. Manufactured from high conductivity copper, quality inspected and coated for long life, there are numerous types and sizes available to satisfy every application. Many of these models are available for immediate delivery from stock. Whether you are producing carbon steel, stainless steel, copper, brass, aluminum or galvanized tubing, we have the induction coil to meet your specific needs. Our comprehensive range of induction coils fully supports the entire range of Thermatool welders with power ratings from 50 kW to 2 MW and operating frequencies ranging from 150 kHz to 800 kHz and variable frequency.
For special coil requirements, our specialist engineers are pleased to review the possibility of a custom coil design/build.
Inductotherm Heating & Welding offers an extensive range of impeders to satisfy a very diverse range of tube and pipe welding applications. Whether your mill produces small diameter/thin wall tubing or large diameter/heavy wall API line pipe, we supplies a complete selection for you. The proper choice of impedor, correctly installed, will play a major part in achieving maximum welding efficiency. It should also be noted that as the performance of all ferromagnetic materials is a function of temperature, it is critically important that the ferrite core is kept as cool as possible during the tube welding process. Ideally, the temperature of the coolant flowing through an impedor should not exceed 25°C. We also supplies booster pumps for these demanding applications.
Thermatool Impedor Casing
Inductotherm Heating & Welding offers a wide range of impedor casings in many standard diameters (and lengths upon request), available in three different materials, Ferroglass, Silglass and Epoxy (Fibreglass)
For more information about Inductotherm Heating & Welding’s line of consumable products, please contact us or your local Sales Representative, or call our Customer Support on +44 (0) 1256 335 533 or use the request information form below.